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COREY FARR

handcrafted furniture

  • GALLERIES
  • ABOUT ME
  • CONTACT

A "frustum," it turns out, is a truncated pyramid or cone, which is the shape of the two parts that make up this table. "Hourglass table" probably makes more sense but I can't resist such a specific word. Both frusta are made of a plywood skeleton skinned with several layers of 1/8" balsa ply, and veneered in rift sawn white oak.

view from the bottom
view from the bottom

I started with a top and bottom circle cut on the bandsaw with a tilted jig to get the angle. I connected the circles with an x up the middle to transfer the load directly downward and eight additional ribs around the outside. 

lid
lid

I cut a section out of the bottom circle to allow access, so I could screw through the top circle into the the top frustum to make the hourglass

top frustum
top frustum

I used a similar method for the top one, this time using 16 ribs radiating out from a central column. though the ribs appear short in both dimensions, by the fourth layer of 1/8" balsa ply it will be pretty much spot on.

with one layer of skin
with one layer of skin

skinning this one was trickier, as the balsa ply really only wants to bend across one dimension and I was forcing it to contort across several. This photo is a good look at how it would bend fine up the center of each slice (4 per layer) but towards the ends it would fight back and try to buckle. The obvious solution would be to break it into smaller slices but at the cost of more time and materials I decided to just go with it.

with all four layers
with all four layers

clear view of the four "slice" layout. I staggered the seams on each layer to keep the curve as smooth as possible. rather than trying to taper the last layer down to nothing I ended it short, and used bondo to finish the curve.

veneering
veneering

here you can see the purple bondo line fairing out that taper. because the top (big) circle was made from 1/2" MDF and the final edge profile was 1/4" there was a slight ridge which I carefully beltsanded  fair. a little about veneering this odd shape

eighttwentyfive 024.JPG
tentwentyseventhirteen 055.JPG
wish this was the last picture...
wish this was the last picture...
...but nope
...but nope

Soaked with bleach (to the point where it lifted my seams) then stained a satin blue-gray. I actually like the color but again, I hate to see the grain washed out. Capped with a beautiful chunk of marble. 

view from the bottom lid top frustum with one layer of skin with all four layers veneering eighttwentyfive 024.JPG tentwentyseventhirteen 055.JPG wish this was the last picture... ...but nope